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How to Replace an Audi G28 Engine Speed Sensor

Charles the Humble Technician shows you how to replace the G28 Engine Speed Sensor. The sensor is located at the edge of transmission, above the flywheel gear. It sends a signal to the ECU via a grey wire (T55/49) and then to the tachometer located in the instrument cluster.

1. Engine Speed Sensor

The grey wire is situated on the outside of the transmission, directly above the flywheel ring. The sensor sends an electrical signal through the grey wire to pin T55/49. The ECU then utilizes this information to regulate the boost, fuel, and timig. It also sends an alert to the G5 Tachometer in instrument cluster.

The sensor serves as a reference for comparing with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft reached TDC, and where the camshaft lies in order to activate the spark and injectors.

If this sensor fails when it fails, the ECU will display a P00160 error code. This means that the Crank Shaft is out of line with the Intake Camshaft. It could also indicate the possibility of a chain stretch or jumped chain link in the upper chain of timing. However, the error code won't appear on its own without additional information from other sensors (G4 and G40).

It can be a bit difficult to test because there are different pins on the connector, and each one has different functions. The best way to do it is by measuring the resistance between the ECU and the sensor. It should read around 1000 ohms when the sensor is at full operation. Look for signs of coolant, or oil in the connector bay if there are issues with this component.

2. Injectors

Yesterday, when i was accelerating to the fullest speed from highway paytoll, I experienced an abrupt drop in power like the engine is out of gas or the injectors are not firing at all. I pulled out the spark plugs this morning, 3 were soaked with gasoline and the 4th was dry. I put tissue over each hole in the injector and when I turn the engine on without sparks, the 3 with gazoline jump out. The fourth one remains closed. I tested the ground connection on ECU pins 14/55,30/55 and 48/55 i get 0ohm. I'm assuming that the issue is in another location.

I also tried to reset PID without success. The car will start when the G28 is unplugged, and it runs fine with the G28 connected. However the intermittent misfire issue still occurs at higher RPM. The temperature sensor for coolant (G62) shows the wrong temp value that is -49c even after unplugging it. I also noticed that the oil gauge in the cockpit shows 2 bars when the actual pressure is zero.

I'm not sure what to do, i believe that i've eliminated everything else. I'm concerned that i may have missed something. Please let me know should you have any suggestions! TIA!

3. Fuel Pump

The fuel pump in the g28 is activated by a signal by the RPM sensor. The GM-style transmitter is the same as the G4 and both audi a3 key replacement near me function in the 80, 100, 200, UrS and RS2 cars which is why you can easily locate one at a junkyard or from a parts store. It is simple to test them by putting your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector end up) and 2 (2nd from the left on the black connector's end). They must be infinite ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that needs to know the position and speed of the crankshaft to make decisions regarding timing of the fuel injectors, etc. To do here this, it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these goes badly, you will see codes on the diagnostic scanner that can cause the engine to shut down.

A failing G28 sensor can cause an inaccurate gearbox speed counter and a gearbox which shifts more info more quickly than normal, and/or a misfire while in the gear. It is possible that more info the sensor is failing and needs to be replaced if you encounter any of these signs. They are cheap and easy-to-find particularly in the case of an Bosch model like ours. Alternatively, the GM version of this part is also a good choice.

5. Tachometer

A malfunctioning engine speed sensor could be the reason behind many problems in get more info your vehicle. It's a vital component of your Audi's transmission, as it sends information to the ECU about how fast or slow the vehicle's crankshaft is turning. This sensor could cause the transmission to malfunction and other components of the car to be affected.

The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It transmits a signal via an uncolored wire to the ECU pin T55/49. The ECU then processes this signal to regulate fuel, timig, and boost, and also sends it on to the G5 tachometer in the instrument cluster. You can test the sensor for failure by checking continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection to pin T6a/1 (trace [79trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. You should see around 1000 ohms of resistance between those two pins. This is a common feature across the Audi 80-100-200-RS2 series, starting from the 1985 MC all the way up to the 1997 UrS AN and the 1995 RS2 DU You may also find them in wrecking yards.

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